目(mu)前國內無紙面石膏板(ban)生(sheng)產線(xian)的(de)(de)自(zi)(zi)動(dong)化程度還(huan)未(wei)實現(xian)(xian)(xian),現(xian)(xian)(xian)處(chu)于手(shou)動(dong)和(he)半自(zi)(zi)動(dong)水(shui)平,受自(zi)(zi)動(dong)化水(shui)平的(de)(de)限(xian)制(zhi)(zhi)(zhi)(zhi)(zhi),國內的(de)(de)無紙面石膏板(ban)的(de)(de)質量(liang)和(he)產量(liang)均不能滿(man)足市場(chang)的(de)(de)需求;為了解決以上存在(zai)的(de)(de)問題,本設(she)備(bei)(bei)(bei)提(ti)供了一(yi)套自(zi)(zi)動(dong)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)系(xi)統;其所(suo)采(cai)用(yong)(yong)的(de)(de)方案(an)是:該自(zi)(zi)控(kong)(kong)(kong)系(xi)統包(bao)括中央(yang)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)室、溫度控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)站(zhan)(zhan)、配料工作(zuo)站(zhan)(zhan)、成(cheng)(cheng)型(xing)工作(zuo)站(zhan)(zhan)、切(qie)斷工作(zuo)站(zhan)(zhan)、橫向輸送(song)工作(zuo)站(zhan)(zhan)、烘干工作(zuo)站(zhan)(zhan)、各(ge)個工作(zuo)站(zhan)(zhan)之間通(tong)過(guo)(guo) MELSCNET/H 網絡(luo)系(xi)統環網連(lian)接(jie),構成(cheng)(cheng)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)網絡(luo)層;各(ge)工作(zuo)站(zhan)(zhan)通(tong)過(guo)(guo) CC-LINK 網與智能控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)設(she)備(bei)(bei)(bei)、變(bian)頻器連(lian)接(jie),構成(cheng)(cheng)現(xian)(xian)(xian)場(chang)網絡(luo)層;生(sheng)產控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)采(cai)用(yong)(yong)分(fen)布式 PLC 控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)系(xi)統, CPU 模塊選(xuan)用(yong)(yong)西(xi)門(men)(men)子(zi)(zi) S7-300,現(xian)(xian)(xian)場(chang)I/O 模塊采(cai)用(yong)(yong)西(xi)門(men)(men)子(zi)(zi) ET-200S,人機界面 HMI 為西(xi)門(men)(men)子(zi)(zi) WinCC。各(ge)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)站(zhan)(zhan)和(he)上位控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)中心 SCADA 通(tong)過(guo)(guo)冗(rong)余工業以太網相連(lian),從(cong)而實現(xian)(xian)(xian)生(sheng)產過(guo)(guo)程的(de)(de)集中控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)和(he)實時(shi)數據統一(yi)管理。設(she)備(bei)(bei)(bei)級(ji)(變(bian)頻器、分(fen)布式 I/O 等(deng))采(cai)用(yong)(yong)現(xian)(xian)(xian)場(chang)總線(xian)通(tong)訊。電氣控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)設(she)備(bei)(bei)(bei)主要包(bao)括 MCC 控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)柜(ju)、PLC 控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)柜(ju)、SCADA 操(cao)作(zuo)員站(zhan)(zhan)、現(xian)(xian)(xian)場(chang)各(ge)類(lei)檢測元件。

